Powder Filling And Sealing Machine

What is Powder Filling and Sealing Machine?

Powder Filling And Sealing Machine is an automated packaging machine that integrates powder material metering, filling, and bag sealing. It can accurately handle fine-grained materials such as milk powder, flour, coffee powder, and seasonings. Common models include the SF-100, SF-200, and SF-300, with production capacities ranging from 20 to 60 bags/minute. The machine supports a variety of bag formats, including stand-up pouches, zipper bags, and three-side seal bags, to meet diverse packaging needs. Key specifications include filling accuracy of ±1%, voltage AC220V/50Hz, and power consumption of approximately 1.5kW. Prices range from $5,000 to $18,000, depending on configuration, making it suitable for small and medium-sized enterprises and automated production line upgrades.

Powder Filling and Sealing Machines are flexibly adaptable to single- or multi-port configurations depending on packaging needs. Single-port models are compact and suitable for small-batch production or high-value powders, such as pharmaceuticals and additives, with a filling accuracy of ±1%. Multi-port models utilize synchronized filling technology and typically have 2-8 stations, increasing production efficiency by 3-5 times, making them particularly suitable for high-volume production applications such as food and chemical industries.

Powder Filling and Sealing Machine Video Demonstration

What are the types of Powder Filling and Sealing Machine?

Based on the degree of automation, application scope, and production capacity requirements, powder filling and sealing machines are mainly divided into the following categories:

Semi-automatic powder filling and sealing machines: Suitable for low- to medium-volume production, typically require manual bag loading and unloading, and are suitable for high-variety, small-batch production. With a capacity of approximately 10–20 bags/minute and a price range of $3,000–$6,000, they are often used by startups or pilot production lines.

Fully automatic vertical powder filling and sealing machines: These integrate automatic bag making, filling, and sealing functions, with a production capacity of 30–50 bags/minute. With strong stability and beautiful seals, they are widely used in the food and cosmetics industries. Prices range from $7,000 to $15,000.

Pre-made bag automatic filling and sealing machines (bag-feeding): Suitable for high-end packaging needs, they can handle complex bag formats such as stand-up pouches and zipper bags, and support automated bag loading, opening, filling, cleaning, and sealing. With a typical production capacity of 25–45 bags/minute and a price range of $10,000–$18,000, they are suitable for mid- to high-end brands.

Multi-head weighing powder sealing machines: Suitable for mixed packaging of granules and powders, they utilize a multi-head weighing machine for high-precision packaging, achieving a production capacity of over 60 bags/minute. They are often used in high-volume production lines for condiments, milk powder, and other products, with prices starting at $15,000 or more.

Advantages of Combining Filling and Sealing in Powder Filling and Sealing Machine

The Powder Filling and Sealing Machine's integrated filling and sealing design increases packaging speed, saves space and labor, reduces initial investment costs, and offers fully automated and stable operation.

Improves Production Efficiency: The integrated filling and sealing design simplifies the operating process, enables continuous operation, and significantly increases packaging speed.

Saved Space and Labor Costs: One machine performs the tasks previously performed by two machines, reducing equipment footprint and operator requirements.

Reduces Equipment Investment: Compared to purchasing separate filling and sealing machines, integrated equipment is more cost-effective and reduces initial investment costs.

Achieve Fully Automated Operation: Automatically completes unloading, metering, filling, sealing, and finished product output, with stable operation and low error rates.

Powder Filling and Sealing Machine Parameters

Powder Filling and Sealing Machine Applications

The Powder Filling and Sealing Machine's core application areas cover high-precision, high-hygiene powder packaging scenarios. In the food industry, this equipment is used for quantitative filling of powders such as milk powder and seasonings. Its spiral metering and electronic weighing technology achieves ±1% accuracy control, meeting the food industry's stringent requirements for weight consistency.

In the pharmaceutical sector, a fully sealed stainless steel design ensures contamination-free packaging of pharmaceutical powders, additives, and other materials. Some models are equipped with nitrogen filling to extend product shelf life.

The chemical industry, due to the complex characteristics of its materials, places higher demands on equipment adaptability. For example, handling metal powders requires an explosion-proof design, while corrosive materials such as pesticides and dyes require special protective coatings.

In the agricultural sector, this equipment is used for automated packaging of seeds and feed additives. Photoelectric tracking technology enables precise bag sealing to prevent leakage.

Powder Filling and Sealing Machine Customer Case Studies

To improve production efficiency and product sealing, pharmaceutical companies have introduced powder filling and sealing machines. Customer feedback indicates that the equipment operates stably and provides a tight seal, effectively solving the low efficiency and high contamination risk of traditional manual filling. After introducing a fully automatic powder filling and sealing machine, a milk powder manufacturer saw a 30% increase in production efficiency, achieving a filling accuracy of ±1%, significantly reducing manual error. The machine flexibly adapts to different bag sizes, enabling quick production changeovers and meeting the company's diverse product production needs. A health food company, after adopting the machine, saw its sealing pass rate increase to 99.5%, effectively addressing powder leakage issues while reducing packaging costs.

Powder Filling and Sealing Machine Manufacturers

Powder filling and sealing machine manufacturers are concentrated in China, Italy, Germany, the United States, and India. Xinxiang, China, offers cost-effectiveness and extensive customization capabilities, making it suitable for various industrial upgrades.

Our factory has specialized in powder packaging equipment for over a decade and has established expertise in R&D and manufacturing of powder filling and sealing machines. Our DF series (DF-100, DF-200, and DF-300) powder filling and sealing machines are suitable for a variety of bag formats, including three-side seal bags, stand-up pouches, and zipper bags, covering a wide range of scenarios, from pilot production to mass production. The equipment utilizes a high-precision spiral metering system, achieving a filling tolerance of ≤±1%. Combined with an intelligent temperature control system, it ensures a smooth and secure seal. The DF-300 can produce up to 60 bags per minute, making it suitable for high-speed automated production lines. Our factory offers customized services, optimizing the feeding structure and control logic based on powder characteristics and packaging requirements, effectively improving packaging efficiency and product stability.