Fully automatic powder packaging machine

What is Fully automatic powder packaging machine?

Fully automatic powder packaging machine integrates mechanical, electronic and automatic control technology, and is widely used in automatic metering, filling, sealing and conveying of powdery materials, and is suitable for packaging of materials with poor fluidity, such as flour, pesticides and chemical raw materials. The equipment integrates servo screw metering, PLC intelligent control and touch screen operating system to achieve high-precision metering and stable operation. Conventional models such as 320, 520 and 720 have a packaging range of 100g to 5kg, and the output can reach 15-45 bags/minute to meet different production capacity requirements. Depending on the degree of automation and functional configuration, the price range is US$6,000 to US$25,000, which is an important choice for enterprises to improve their automation level and production efficiency.

Functions of Fully automatic powder packaging machine

Fully automatic powder packaging machine adopts a spiral metering structure to achieve efficient and accurate packaging of powder materials. Its core modules and functions are as follows:

Automatic feeding system: Through vibration feeding or vacuum conveying technology, the powder is stably and continuously conveyed from the storage container to the metering device to avoid material breakage or accumulation.

Screw metering device: The core metering unit realizes powder volume metering and weight conversion by controlling the number of screw rotations or speed. The spiral blade is suitable for powders of different particle sizes to ensure that the metering accuracy meets the standard.

Vertical bag making/pre-made bag device

Vertical bag making: Automatic film forming, sealing, and cutting, supporting a variety of bag types such as three-side sealing and four-side sealing.

Pre-made bags: The robot arm or suction cup automatically opens and supports bags to improve packaging efficiency.

Pneumatic sealing system: high-pressure pneumatic driven heat sealing or cold sealing technology to ensure sealing strength and sealing, and prevent leakage and moisture. Support multi-level pressure adjustment, suitable for packaging bags of different materials.

Weight feedback and automatic calibration: high-precision sensors monitor the weight of each bag in real time, and automatically adjust the screw speed or feeding time when there is deviation to ensure consistent weight.

PLC + touch screen operation interface: integrated parameter setting, fault diagnosis, data statistics function, intuitive and easy-to-use interface, support multi-formula storage, fast production change and remote monitoring.

Advantages of Fully automatic powder packaging machine

Fully automatic powder packaging machine has comprehensive advantages such as high-precision measurement, intelligent control, multi-bag compatibility and flexible customization:

High-precision measurement: servo-controlled screw feeding system is adopted, and the measurement error is ≤±1%;

Intelligent operation: PLC control system can set parameters, automatic alarm, fault prompt, and production statistics;

Strong adaptability: It can adapt to pillow bags, stand-up bags, three-side seals, four-side seals, zipper bags and other packaging forms;

Flexible customization: modular solutions can be customized according to customer material characteristics and bag types.

Price range of fully automatic powder packaging machine

Depending on the degree of automation, packaging range, equipped functional modules and customized requirements, the price of fully automatic powder packaging machine varies. The following is a price reference for common configurations:

DXDF-60 is suitable for packaging seasoning powder, medicinal powder, and small packaged products, with a price range of US$3,000-5,000.

DXDF-100 is used for packaging flour, coffee powder, and milk powder, with a price range of US$5,000-7,000.

DXDF-300 is mainly used for packaging building material powder, feed additives, chemical powder, etc., with a price range of US$7,000-10,000.

DXDF-Z is specially used for packaging powder with poor fluidity, with a price range of US$4,500-8,000.

DXDF-V is suitable for powder packaging in pillow bags and gusset bags, with a price range of US$6,000-9,000.

DXDF-B is suitable for packaging fine powders and pharmaceutical powders, with a price range of $8,000-12,000.

DXDF-D is suitable for batch operations and production scenarios with high beat requirements, with a price range of $9,000-13,000.

DXDF-G is used for powder packaging in high-precision scenarios, with a price range of $10,000-14,000.

DXDF-ZD is suitable for powder packaging in automated production lines, with a price range of $9,000-12,000.

DXDF-ZL is used for powder products packaged in self-supporting bags and zipper bags, with a price range of $10,000-15,000.

General technical parameters of fully automatic powder packaging machine

Taking the medium-sized machine as an example, the conventional technical parameters of the Fully automatic powder packaging machine are: packaging weight: 100g to 5kg, speed 15-40 bags/minute, accuracy ±1%, etc. The following are the specific parameters.

Packaging weight: 100g-5kg adjustable

Packaging speed: 15-40 bags/minute

Measuring method: servo motor controls screw feeding

Packaging accuracy: within ±1%

Applicable bag type: pillow bag, stand-up bag, prefabricated bag, etc.

Power supply requirements: AC 220V/380V, 50Hz

Air source requirements: 0.6MPa, 0.3m³/min

Machine material: The part in contact with the material is made of 304 stainless steel

Common models of fully automatic powder packaging machine

Fully automatic powder packaging machine can be divided into a variety of models according to different structures, functions and packaging methods. Common models are as follows:

DXDF-60 type: suitable for 50-60 bags/minute small-dose powder packaging, commonly used in the pharmaceutical and condiment industries.

DXDF-100 type: suitable for medium speed and medium-metered powder, such as flour, milk powder, coffee powder, etc., with high output.

DXDF-300 type (large dose): suitable for 1-5 kg ​​large bag packaging, widely used in building materials, chemical industry, feed industry.

DXDF-Z type (screw metering type): using screw feeding, suitable for powders with poor fluidity and easy to fly, such as milk powder and medicine powder.

DXDF-V type (vertical bag making): It has the function of vertical bag making and is suitable for a variety of packaging bag types, such as pillow bags and corner bags.

DXDF-B type (with multi-head scale): It is suitable for powder materials requiring high precision. It adopts a combination of multi-head scale + vibration feeding, and the measurement is more accurate.

DXDF-D type (double station): The double discharge port design improves production capacity and is suitable for large-scale continuous packaging of powders.

DXDF-G type (servo control): It is equipped with a servo motor to control the screw to improve the measurement accuracy and is suitable for high-end market users.

DXDF-ZD type (automatic feeding type): It comes with a spiral feeder to realize the automation of the whole machine and reduce manual intervention.

DXDF-ZL type (special for zipper bags): It is suitable for self-supporting zipper bag packaging and has automatic bag opening, sealing and dust removal functions.

Applicable material display of Fully automatic powder packaging machine

What are the uses of Fully automatic powder packaging machine?

Fully automatic powder packaging machine is suitable for materials with large fluidity differences. The equipment has a wide range of uses, covering multiple industries such as food, medicine, chemical industry, and agriculture:

Food industry: used for automatic packaging of powders such as milk powder, soy milk powder, coffee powder, condiments (such as MSG, salt), and solid beverages to ensure product hygiene and freshness.

Medical field: Accurate packaging of powders, pharmaceuticals, protein powders, etc., in compliance with GMP standards to ensure drug safety.

Chemical industry: Encapsulate powdered materials such as dyes, plastic particles, and additives to adapt to high dust environments and reduce pollution.

Agriculture and feed: Packaging veterinary drugs, feed additives, biofertilizers, etc., support large-scale (such as 5-50kg) measurement, and improve production efficiency.