Fully automatic ton bag packaging machine

What is Fully automatic ton bag packaging machine?

Fully automatic ton bag packaging machine is an intelligent device for efficient packaging of bulk materials. This equipment realizes automatic bagging of materials of 1 ton or larger specifications through PLC control system, automatic weighing, automatic material dropping, automatic bag clamping and automatic bag removal system, which is easy to operate, efficient and less dusty. Common models include FTB-1000, FTB-1200 and FTB-1500, the main difference lies in packaging capacity and applicable bag type. The equipment saves labor, improves efficiency, has good sealing and strong adaptability. The price range is USD 9,000-18,000. Depending on the model and material fluidity, 1 to 3 ton bags can be packaged per minute.

What are the categories of Fully automatic ton bag packaging machine?

The production capacity of Fully automatic ton bag packaging machine is mainly affected by factors such as equipment model, material type, and feeding speed. The following is a reference to the production capacity of common models:

FTB-1000: Single packaging capacity of 1 ton, suitable for powder or granular materials with good fluidity, with a production capacity of 15 to 20 bags/hour.

FTB-1200: Suitable for medium fluid materials, with automatic compaction function, and a production capacity of 10 to 15 bags/hour.

FTB-1500: Equipped with automatic shaping and dust prevention system, it is suitable for high value-added powder or high dust materials, with a production capacity of 8 to 12 bags/hour.

What are the characteristics of the Fully automatic ton bag packaging machine?

The Fully automatic ton bag packaging machine has the advantages of high automation, stable and reliable operation, compact structure and space saving:

High degree of automation: It can achieve accurate weighing, fast filling and efficient sealing, and improve packaging efficiency and consistency.

Stable and reliable operation: It is suitable for long-term continuous operation, significantly reducing manual operation and human errors.

Strong adaptability: It is compatible with a variety of bulk materials such as powders, granules, and flakes, and is widely used in chemical, building materials, grain, minerals and other industries.

Compact structure saves space: The equipment occupies a small area and is easy to flexibly arrange in different production environments.

Easy to integrate the automation system: It can seamlessly connect to conveying, palletizing, warehousing and other equipment to realize an intelligent integrated production process.

What does the structure of the Fully automatic ton bag packaging machine include?

Fully automatic ton bag packaging machine is mainly composed of screw conveyor, packaging machine, output conveyor belt and rotating collection table. The screw conveyor is responsible for stably conveying materials to the packaging machine; the packaging machine accurately completes the filling, weighing and other packaging processes of ton bags; the output conveyor belt conveys the packaged ton bags to the designated location; the rotating collection table is used to temporarily store and organize the packaged ton bags for subsequent handling and storage.

What are the common technical parameters of the fully automatic ton bag packaging machine?

Fully automatic ton bag packaging machine is suitable for 500-2000kg open or guide ton bags, adopts PLC control, supports a variety of feeding methods and material selection, and packs 8-25 bags/hour. Specific parameters are as follows:

Applicable bag type: open ton bag, guide ton bag

Packing weight range: 500-2000kg

Weighing accuracy: ±0.2%

Feeding method: spiral, pneumatic, belt conveyor optional

Packing speed: 8-25 bags/hour (depending on the material and configuration)

Power supply requirements: AC380V, 50Hz (three-phase)

Air source pressure: 0.5-0.8MPa

Control system: PLC+touch screen, can be connected to DCS system

Material options: carbon steel spray or 304 stainless steel

Installation size: customized according to the model, generally L2200×W1500×H3100mm

What is the applicable material range of Fully automatic ton bag packaging machine?

Fully automatic ton bag packaging machine is suitable for efficient packaging of a variety of bulk powders and granular materials, and is widely used in chemical, mineral, food, building materials and other industries. Specifically include:

Chemicals: such as calcium carbonate, talcum powder, polyethylene, PVC powder, titanium dioxide, etc., most of the materials are light fine powder, and have high requirements for sealing and dustproof.

Mineral products: including quartz sand, iron ore powder, graphite, silicon micropowder, etc., the particles or powders have high density, and the equipment is required to have impact resistance and wear resistance design.

Grains: such as corn, soybeans, malt, feed additives, etc., need to take into account food safety, packaging speed and bag stability.

Building materials: such as cement, dry mixed mortar, gypsum powder, bentonite, etc., the materials are easy to generate dust, and the packaging system needs to be equipped with dust removal and leakage prevention devices.

What are the cases of Fully automatic ton bag packaging machine?

Fully automatic ton bag packaging machine (fully automatic ton bag packaging machine) is widely used. In the chemical industry, after a company introduced this equipment, it realized the rapid and accurate packaging of chemical raw materials, reduced manual errors and raw material waste, and improved packaging quality and efficiency. In the field of building materials, in the packaging of materials such as cement and stone powder, the equipment meets the needs of mass production with high-precision weighing and efficient and stable operation. In addition, in the grain, feed, mineral and other industries, it is also used for the packaging of powdered and granular materials, such as silicon powder, carbon powder, grain granules, etc., to achieve full process automation, reduce labor costs, and optimize production processes.

What is the market price of the Fully automatic ton bag packaging machine?

The market price of the Fully automatic ton bag packaging machine is mainly determined by factors such as functional configuration, control system accuracy, and material requirements. The following is a common price range:

Basic model (FTB-1000): equipped with standard weighing, bag clamping and bag removal systems, suitable for users with limited budgets, the price is about USD 9,000 to 11,000.

Medium-equipped model (FTB-1200): with automatic metering, dust removal, compaction and remote monitoring functions, the price is USD 12,000 to 15,000.

High-end model (FTB-1500): supports multi-point blanking, IoT interface, precision automatic bag pressing and other functions, suitable for fine powder packaging, priced at USD 15,000-18,000.