Fully automatic granule packaging machine

What is Fully automatic granule packaging machine?

Fully automatic granule packaging machineintegrates metering, bag making, filling, sealing, coding and other functions to achieve full automation from raw materials to finished products. The equipment adopts an intelligent control system, stable operation, easy operation, and a single unit output of 20-60 bags per minute. The specific output is affected by the material characteristics and bag size. Its bag making device supports a variety of bag types such as back seal, three-side seal, four-side seal, etc., with strong compatibility. The whole machine is made of stainless steel and meets the production standards of the industry. The price is generally between USD 6,000-18,000 depending on the configuration. It is an ideal choice for small and medium-sized enterprises to achieve packaging automation upgrades.

Fully automatic granule packaging machine type selection

Fully automatic granule packaging machine is divided into vertical fully automatic granule packaging machine and horizontal fully automatic granule packaging machine according to different models. The two types of equipment differ in terms of conveying, parameters, output, etc.

Vertical fully automatic granule packaging machine: It adopts vertical bag making, and integrates the on-site forming, filling and sealing processes of roll film to complete packaging. It is equipped with a vibrating feeder or a screw metering device, combined with heat sealing technology, which can fill materials with high precision and ensure sealing strength. The equipment has a compact structure and supports a variety of bag types such as back seal and three-side seal. The packaging speed is 18-80 bags/minute, and the electronic weighing accuracy is ±0.5%. It can be flexibly adapted to small-size packaging of 5g-5kg. It is suitable for a variety of materials such as candy and nuts. It is especially suitable for small and medium-sized production scenarios with high requirements for measurement accuracy and various packaging forms. It has low cost, simple maintenance and strong flexibility.

Horizontal fully automatic granule packaging machine: horizontal conveying, packaging by turntable and other devices, integrated three servo control and other functions, supporting pre-made bags or on-site bag making. Its PID segmented temperature control is accurate, with a maximum processing capacity of 7200 pieces per hour, suitable for high-speed mass production, widely used in the packaging of materials such as sauce bottles, good at regular block material layout, high degree of intelligence, strong stability, and can meet the cleanliness requirements of GMP workshops.

What are the advantages of the fully automatic granule packaging machine?

Compared with traditional manual or semi-automatic packaging equipment, the fully automatic granule packaging machine has significant advantages:

High efficiency: The production speed of a fully automatic granule packaging machine can reach 30-60 bags/minute, which is equivalent to the workload of 5-10 workers, greatly improving production efficiency.

High precision: The advanced metering system ensures the consistent weight of each bag of product, reduces material waste and improves product quality.

Flexibility: It can adapt to a variety of packaging materials (such as plastic film, composite film, aluminum foil film) and packaging bags of different specifications to meet diverse market needs.

Parameters of Fully automatic granule packaging machine

Common technical parameters of Fully automatic granule packaging machine include: packaging speed 20-60 bags/minute, weighing range 10g-5kg, etc. The following are specific technical parameters:

Packaging speed: 20-60 bags/minute

Weighing range: 10g-5kg

Bag size: length 50-300mm, width 30-200mm

Power supply voltage: AC 220V/380V, 50Hz

Power: 2.5-4.0kW

Air source requirements: 0.6MPa, gas consumption is about 0.3m³/min

Control system: PLC+touch screen

Material: 304 stainless steel

Applicable materials: candy, tea, seeds, feed, fertilizer and other granular materials

Optional functions: coding, inflation, dust removal, automatic feeding, anti-static device, etc.v

Price reference of Fully automatic granule packaging machine

Fully automatic granule packaging The price of the machine varies depending on the model configuration, material selection and degree of customization. The following is a price comparison of different types:

Selection suggestions for fully automatic granule packaging machine

When purchasing a fully automatic granule packaging machine, you should select the model based on the following points to ensure that the equipment performance is highly matched with the actual production needs:

Material characteristics: Granular materials are diverse, such as coffee beans, nuts, etc., with large differences in density, fluidity, etc. Granules with good fluidity, such as sugar and rice, are equipped with ordinary feeding systems; while hygroscopic or fragile materials, such as puffed foods and Chinese medicine granules, should be equipped with anti-blocking and buffering design feeding systems.

Packaging accuracy requirements: If the product is mainly sold in quantitative quantities, such as pre-packaged foods, daily chemical granule products, etc., accuracy is related to cost and sales compliance. Accuracy is related to cost and sales compliance. It is recommended that the combination weighing system has high accuracy and fast response, which is suitable for high-standard measurement requirements. For non-retail packaging, ordinary electronic scales or spiral metering can be selected.

Packaging speed: For enterprises with high daily output, such as food processing plants and bulk material packaging enterprises, attention should be paid to the packaging efficiency of the equipment. High-speed models or multi-channel parallel packaging machines can significantly increase production capacity and reduce the cost per package.

Bag type requirements: In addition to conventional pillow bags and back-sealed bags, if you need to improve the product grade or enhance shelf appeal, self-supporting bags, zipper bags, four-side seals and other forms need to be equipped with packaging equipment with special forming and sealing modules.

Scope of application of fully automatic granule packaging machine

Fully automatic granule packaging machine has a wide range of applications. In the food industry, it can be used to package various types of grains, nuts, seeds, coffee beans, tea, sugar, salt, etc.; in the pharmaceutical industry, it is suitable for the packaging of granular drugs, health products, etc.; in the chemical industry, it can be used to package fertilizers, pesticides, plastic granules, washing powder and other granular materials. As long as it is non-sticky and free-flowing granular materials, they can be well packaged by this equipment.