Biomass Coarse Crusher

What is Biomass Coarse Crusher?

Biomass Coarse Crusher can crush large pieces of biomass into smaller, more uniform particles. It uses high-speed rotating blades or hammers to crush various biomass raw materials to a particle size of 10-100mm, facilitating subsequent transportation, storage, and further processing. It can also crush large pieces of waste wood into granular wood chips or sawdust, with a processing capacity of 0.5-50 tons per hour. It is the preferred coarse crushing machine for industries such as biomass fuel and organic fertilizer production, providing pretreatment for the utilization of biomass resources.

Biomass Coarse Crusher is used for crushing powdery and granular biomass waste from wood processing plants. Biomass comes in many varieties, with high fiber content and high moisture content, thus requiring different crushers. Generally, high-fiber materials require shear crushing, hard nutshells require high-torque hammer crushers, and high-moisture materials require anti-clogging designs.

What types of Biomass Coarse Crusher are there?

Depending on the properties of the biomass feedstock being crushed, different models of Biomass Coarse Crusher are available, primarily including dual-shaft shear, single-shaft roller, hydraulic, and mobile types. When selecting a model, please determine the properties of the material, the output particle size, and the required production volume.

Type	Applicable raw materials	Discharge size (mm)	Processing capacity (t/h)	Power (kW)	Main features
Biomass Coarse Crusher with dual-axis shearing	Tree roots, logs, bundles	50-150	15-40	132-160	High crushing force, anti-entanglement, processing complex raw materials
Single-axis roller-cut Biomass Coarse Crusher	Straw, branches, bulk materials	20-100	5-20	45-110	Simple structure, easy maintenance, low cost
Hydraulic Biomass Coarse Crusher	Tree stumps, building templates	100-200	10-30	160-250	High torque, suitable for extremely hard materials
Mobile Biomass Coarse Crusher	Garden waste, branches	50-150	10-30	132-180	High mobility, fast deployment

What are the advantages of Biomass Coarse Crusher?

The Biomass Coarse Crusher utilizes wear-resistant alloy blades or hammers and a high-strength cavity structure, offering superior impact resistance and abrasion resistance. It efficiently crushes various biomass raw materials such as straw, branches, and sawdust, unaffected by material moisture content or fiber structure. Its crushing capacity is also high, reaching 50 tons per hour, with an adjustable output particle size range of 10-50mm. It can quickly process bulk materials and precisely control the crushing fineness by changing the screen. Furthermore, it boasts a high degree of automation, allowing connection to conveyor lines for automated assembly line operations. The machine is equipped with an overload protection system, ensuring safe and stable operation.

Performance comparison between Biomass Coarse Crusher and traditional crushing equipment

Comparison items	Our biomass coarse crusher	Traditional crushing equipment	Advantages
Processing efficiency	Increase by more than 30%	Benchmark level	Higher output at the same power
Tool life	600-800 hours	300-400 hours	Reduce replacement frequency and cost
Energy consumption level	Reduce by 15-20%	Benchmark level	Long-term operating cost savings
Noise control	<85 dB	90-95 dB	Improve working environment
Maintenance time	Reduced by 70%	Benchmark level	Improve equipment utilization
Intelligent monitoring	Real-time monitoring and early warning	No or basic monitoring	Reduce unexpected downtime

How does Biomass Coarse Crusher work?

When Biomass Coarse Crusher crushes biomass, raw materials such as straw and branches are manually put into the feed port and sent to the crushing chamber through the conveying device. The high-speed rotating blades or hammers impact and shear the materials, and the interaction between the tooth plate and the hammer further refines the materials. During the crushing process, materials that meet the particle size requirements are discharged through the screen, and larger particles are continued to be crushed until they meet the standards. The entire process can operate continuously, and the crushing particle size can be controlled by adjusting the screen aperture to adapt to the pretreatment requirements of different biomass raw materials and achieve efficient coarse crushing.

Biomass Coarse Crusher Parameters

Parameter category	Dual-axis shearing type	Single-axis roller cutting type	Hammer type	Two-stage crushing system
Processing capacity (t/h)	5-15	3-10	0.2-10	20-40
Feed size (mm)	≤1000	≤800	≤50	≤1000
Discharge size (mm)	50-100 (adjustable)	80-150	1-10 (adjustable)	20-50
Motor power (kW)	55-160	75-132	22-160	90+55
Equipment weight (t)	8-20	5-15	1-8	25-40
Applicable raw materials	Whole bales of straw, branches	Tree stumps, hard wood	Loose straw, wood chips	Various mixed biomass

What are the applications of Biomass Coarse Crusher?

Biomass Coarse Crusher can be used in industries such as bioenergy production, agriculture, forestry, organic fertilizer production, and environmental recycling to crush various biomass raw materials with a size not exceeding 1000mm. It can be used to crush agricultural waste such as corn stalks, rice husks, peanut shells, corn cobs, and sugarcane bagasse. Moreover, the crushed material can be directly used for organic fertilizer fermentation, biomass feed processing, or as a biomass fuel feedstock. It can also be used to process forestry waste such as branches, trunks, bark, and sawdust. The crushed products can be used for artificial board production, pulp manufacturing, biomass power generation, or biomass pelleting, etc. In short, it can crush large pieces of biomass raw materials into the required size for subsequent processing.

Biomass Coarse Crusher Customer Case

Application Scenario	Feed Particle Size	Output	Finished Product Particle Size	Equipment Model	Remarks
Wood Processing Plant (Waste Wood)	≤300mm (Branches, Bark)	3-5 Tons/Hour	30-50mm	BC-1000	Moisture content <20%, used for fuel production
Straw recycling	<200mm (corn straw)	2-3 tons/hour	20-40mm	BC-800	Dry straw, subsequently used for organic fertilizer production
Garden waste processing	<150mm (leaves and branches)	1-2 tons/hour	10-30mm	BC-600	Mixed biomass for composting or incineration

Biomass Coarse Crusher Manufacturer

MACHRISE Machinery, a leading manufacturer of biomass crushers, Coarse Crusher, offers a variety of products for crushing biomass, including jaw crushers, hammer crushers, roller crushers, and impact crushers, with a processing capacity of up to 50 tons per hour. Suitable for crushing various biomass raw materials, from brittle and fibrous to those with moisture content, we support customized services, including adjustments to feed inlet size, blade configuration, and discharge particle size. We can also add dust collection devices, overload protection, and casters according to site requirements. As a factory direct seller, we have a complete production process and provide one-stop service, including installation, commissioning, technical training, and lifetime maintenance.