Ceramics Coarse Crusher

What is Ceramics Coarse Crusher?

Ceramics coarse crusher is a crusher designed for pre-processing ceramic raw materials, primarily for crushing large pieces of ceramic material to the desired particle size. It can easily crush ceramic materials with a particle size of approximately 300 mm, with a throughput of up to 50 tons per hour. The resulting material has a uniform particle size, typically between 20 and 50 mm, meeting the crushing needs of various ceramic materials, including architectural ceramics, industrial ceramics, and electronic ceramics.

What types of Ceramics Coarse Crusher are there?

The Ceramics Coarse Crusher offers jaw, twin-roll, and impact crushers for crushing large ceramic materials. Fine crushers are required for crushing smaller ceramic materials. The appropriate model is selected based on the characteristics of the material being crushed.

Jaw Ceramics Coarse Crusher: It is suitable for medium-hard to hard ceramic materials (such as quartz, feldspar, and kaolin) with a particle size of 40-110mm. It effectively crushes large lumps, resulting in a finished product particle size of 0.5-10mm and a production capacity of up to 300 tons.

Twin-Roll Ceramics Coarse Crusher: It utilizes two counter-rotating rollers for compression and shearing. It is suitable for feed materials ≤30mm in size, such as clay and ceramic waste. It is particularly suitable for materials requiring high purity (such as electronic ceramics). It can discharge the material from the side or bottom, with a small production capacity of up to 5 tons and a finished product particle size of 0.15-3mm.

Impact Ceramic Coarse Crusher: It can be used to crush large and small ceramic raw materials. Using a high-speed rotating rotor to impact the material, it is suitable for medium-hard, brittle ceramic raw materials (such as ceramic waste and basalt), with a finished product size of 3-10mm.

Fine Crusher: Suitable for crushing small ceramic raw materials with a feed size of ≤30mm, with a finished product size of 5mm-20μm and a production capacity of up to 500kg.

What are the advantages of Ceramics Coarse Crusher?

The Ceramics Coarse Crusher utilizes core components made of high-strength, wear-resistant materials (such as corundum ceramic, silicon nitride, or multi-element alloys), resulting in strong impact resistance, low wear, and long-term stable operation. Its scientifically designed structure, such as the adjustable roller gap in the double-roll crusher and the grading system in the air jet mill, enables precise control of the finished product particle size (from coarse crushing of 1-8mm to ultrafine crushing of 1-100μm). Furthermore, the ceramic crusher is energy-efficient and environmentally friendly. For example, the double-roll crusher's low-speed, high-torque design reduces energy consumption, while the air jet mill utilizes a closed system for dust-free operation and produces noise levels below 75 decibels. Its wide adaptability allows it to process brittle glass and ceramic waste, as well as pulverize kaolin and lithium battery materials. Intelligent upgrades (such as PLC control) enable remote monitoring and enhance automation. The equipment operates efficiently, with the composite ceramic crusher boasting a yield 1.4 times higher than similar products, while minimizing iron contamination and ensuring material purity.

What is the principle of Ceramics Coarse Crusher?

Ceramic Coarse Crusher operates based on the principle of vertical shear crushing. The ceramic raw materials enter the crushing chamber evenly and without splashing through the curtain-type structure of the buffer feed hopper. In the shear force field formed by the rotating blade and the fixed blade, the large pieces of raw materials are initially crushed into 20-50mm particles; then, the materials enter the fine crushing area driven by centrifugal force, and the high-speed rotating blades impact and shear multiple times to further refine the particle size; finally, the materials that meet the particle size standards pass through the screen and enter the aggregate device for discharge, while the particles that do not meet the standards are continuously crushed in a cycle to ensure the uniformity of the output particle size.

Ceramics Coarse Crusher Parameters

What are the applications of Ceramics Coarse Crusher?

Ceramics Coarse Crusher can be used for primary crushing of ceramic raw materials such as building ceramic raw materials (such as feldspar, quartz, kaolin) around 300mm, electronic ceramic raw materials (such as alumina, silicon nitride, barium titanate), recycling of special ceramic waste (such as silicon carbide, zirconium oxide and other hard ceramic waste), daily ceramic raw material processing (such as bone china, reinforced porcelain), etc.

Ceramics Coarse Crusher Customer Case