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Plastic Bottle Belt Conveyor

Plastic Bottle Belt Conveyor

Plastic Bottle Belt Conveyor is a key equipment to realize continuous material transfer. It mainly drives the continuous belt to run through the driving device, thereby carrying and moving plastic bottles. According to different conveying requirements, this type of conveyor presents a variety of structural forms. For example, the flat belt conveyor is suitable for horizontal or small-angle inclined linear conveying; the sidewall belt conveyor is equipped with sidewalls on both sides of the conveyor belt, which is particularly suitable for the regularization and constraint of material flow; and the climbing belt conveyor uses the inclined conveyor belt to achieve the height lifting or lowering of plastic bottles to meet the height connection requirements between different production equipment. These types of belt conveyors together constitute an important part of the plastic bottle material handling system.

What are the types of Plastic Bottle Belt Conveyor?

The flat belt conveyor uses a continuous, flat conveyor belt made of rubber, PVC, PU or other synthetic materials, with a flat belt body and moderate friction. This conveyor is widely used for linear horizontal conveying of plastic bottles, and can also be used for small-angle inclined conveying, especially for plastic bottles with a stable bottom that are not easy to roll or tip over. Its main advantages are simple structure, smooth operation, low noise and easy maintenance.
Unlike flat belt conveyors, skirt baffle belt conveyors have lateral baffles (cleats) and sidewalls on the conveyor belt surface. The baffles are designed to increase the driving force on the material and prevent it from sliding down when tilted; while the skirts can effectively prevent the material from falling off the edge. This design makes it mainly used for large-angle tilting conveying or vertical lifting of plastic bottles, especially in scenarios where space is limited and the material height needs to be quickly raised. The shape and height of the baffles will be customized according to the size and tilt angle of the bottle. Its main advantage is that it can achieve large-angle conveying, thereby effectively saving space.
The characteristic of climbing/downhill belt conveyors is that the conveyor belt is tilted at a certain angle to achieve the height of the material. Depending on the size of the tilt angle, this conveyor may need to be equipped with skirt baffles to ensure stable material transportation. It is mainly used for conveying plastic bottles between equipment at different heights.

Basic parameters of Plastic Bottle Belt Conveyor

Belt width
(mm)
Conveying length(m)
Power(kw)
Conveying speed
(m/s)
Conveying amount
(t/h)
B400 ≤10 12-15 5-30 1.25-2.0 30-60
3 3-4 4-7.5
B500 ≤10 12-15 15-30 1.25-2.0 40-80
3 4-5.5 5.5-7.5
B650 ≤10 12-15 15-30 1.25-2.0 80-120
4 7.5 7.5-11
B800 ≤10 12-15 15-30 1.25-2.0 120-200
4 7.5 7.5-15
B1000 ≤10 10-20 20-40 1.25-2.0 200-320
5.5 7.5-11 11-22
B1200 ≤10 10-20 20-40 1.25-2.0 290-480
7.5 7.5-15 15-30
B1400 ≤10 10-20 <20-40 1.25-2.0 400-680
11 15-22 22-45
B1600 ≤10 10-20 <20-50 1.25-2.0 600-1080
15 22-30 30-75
B1800 ≤10 10-20 <20-50 1.0-2.0 200-1500
18.5 30-45 45-110
B2000 ≤10 10-20 <20-40 1.0-2.0 1000-2000
22 45-55 55-132
B2400 ≤10 10-20 <20-40 1.0-2.0 1500-3000
30 55-75 75-185

What are the advantages of Plastic Bottle Belt Conveyor?

The advantages of Plastic Bottle Belt Conveyor are closely integrated with the characteristics of plastic bottles, which are mainly reflected in the following aspects:
Smooth transportation and reduced bottle damage: Plastic bottles, especially empty bottles or lightweight bottles, are often light, easy to fall over and easy to wear. The belt conveyor provides a continuous, flat and moderately frictional conveying surface to ensure that plastic bottles can be conveyed in a stable posture. This greatly reduces the risk of falling, scratching, deformation and even breakage caused by bumps, collisions or sudden stops and starts during transportation. This smooth transportation is particularly important for products with high appearance requirements, such as transparent bottles or printed bottles.
Strong adaptability and flexible layout: The layout of plastic bottle production lines is often complex and changeable, and needs to cope with space restrictions, height changes and direction turns. Belt conveyors can achieve horizontal, inclined, and even curved conveying through turning mechanisms to meet the changing process and site restrictions of production lines.
Low noise operation: Plastic bottles may generate noise when they contact and rub with other components during transportation. Compared with chain conveyors, belt conveyors are usually quieter and have a relatively low friction coefficient, which can effectively reduce the noise level in the production workshop.

What are the applications of Plastic Bottle Belt Conveyor?

As a general material conveying equipment, Plastic Bottle Belt Conveyor has a wide range of application scenarios, not limited to specific industries or fields, and mainly covers the following aspects:
Smooth and continuous material transportation: In scenarios where plastic bottles need to be transported from one location to another, belt conveyors provide a smooth and continuous solution. Whether it is empty or filled bottles, it can ensure that the material remains stable during the transportation process, effectively reducing the damage that may be caused by the bottle tipping, collision or mutual friction. For example, material turnover between different equipment on the production line, or batch transfer in the storage area.
Change in material height or position: Belt conveyors can play a role when the vertical height or horizontal position of plastic bottles needs to be changed. By adjusting the inclination angle of the conveyor, plastic bottles can be transported uphill or downhill, lifted from a lower station to a higher platform, or transported from a high place to a lower receiving point. At the same time, through the turning belt conveyor, the direction of material travel can be changed without interrupting the conveying flow, adapting to the complexity of the site layout.
Plastic Bottle Belt ConveyorIn practical applications, its stability and adaptability are important aspects to consider. The normal operation of the equipment depends on the tension of the conveyor belt, the reliability of the drive system, and the stability of the supporting structure. For plastic bottles of different shapes, sizes and weights, it is necessary to select a belt of appropriate width and a corresponding conveying speed to ensure smooth movement of materials and avoid accumulation or jamming. At the same time, daily cleaning and maintenance, such as regular inspection of conveyor belt wear, cleaning of residual materials, and lubrication of transmission components, are important links to ensure long-term continuous operation of the equipment. This type of conveyor provides a specific material handling method for the transfer of plastic bottles in various production environments.

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