Sugar Universal Crusher

Machrise Sugar Universal Crusher is used to process sugar materials from coarse particles to fine powder. It is made of food-grade 304/316 stainless steel and features a quick-opening design for easy and thorough cleaning. An optional cold water jacket prevents heat melting, and explosion-proof configurations are available to ensure safe and dust-free production.

Price: $300-$6700

Processing capacity: 50-1500 kg/h

Output fineness: 20-300 mesh

Motor power: 5.5-37 kW

What is a Sugar Universal Crusher?

A Sugar Universal Crusher is used to crush various types of sugar materials into a fine powder. Through high-speed impact, shearing, and friction, sugar granules are crushed in a short time, resulting in a final powder fineness typically between 20 and 300 mesh. The processing capacity ranges from 50 kg to 1500 kg per hour. The entire machine is made of food-grade stainless steel, ensuring cleanliness, hygiene, and residue-free operation. It is easy to clean and can be integrated with conveying, screening, mixing, and packaging systems to form automated production lines. It is used in the food processing industry to produce sugar powder for bakeries, confectionery factories, beverage production lines, and candy manufacturing plants.

Why choose a Sugar Universal Crusher for sugar powder processing?

Sugar materials are prone to absorbing moisture and clumping. Ordinary crushing equipment can easily cause powder to adhere to the inner walls of the equipment, affecting continuous production. The crushing process can also easily generate heat, and high-speed friction can cause localized softening or even slight melting of the sugar, thus reducing the quality of the finished product. The Sugar Universal Crusher features a low-temperature rise design and can be equipped with a cooling water jacket to stably control the grinding chamber temperature below 40℃, completely eliminating the phenomenon of sugar melting, caramelizing, and discoloration due to heat. Through a combination of strong impact and turbine classification, the high-speed rotor creates strong turbulence, instantly breaking up crystals and rapidly expelling them from the screen, resulting in extremely short residence time for sugar materials inside. Furthermore, the quick-opening chamber and mirror-finish stainless steel surface eliminate any corners where sticky powder can accumulate, requiring only minutes for cleaning. Since sugar powder is flammable and explosive, we also provide explosion-proof motors, anti-static filter bags, and a fully enclosed pneumatic conveying system to ensure production safety.

How does the Sugar Universal Crusher work?

During operation, the sugar raw material is fed into the grinding chamber through the inlet. Under the action of the high-speed rotating cutter disc, it is rapidly broken down by impact, shearing, and friction. The fine powder that meets the required particle size is directly discharged through the screen, while larger particles continue to be pulverized, ultimately forming uniform sugar powder.

Sugar Universal Crusher Parameters

Model	Sugar Processing Capacity (kg/h)	Fineness (mesh)	Main Motor Power (kW)	Rotor Speed (rpm)	Weight (kg)
MC-200	50 – 150	20 – 200	5.5	4500	280
MC-300	150 – 400	20 – 200	11	3800	550
MC-400	300 – 800	20 – 300	22	3200	900
MC-500	500 – 1500	20 – 300	37	2900	1500

What are the applications of Sugar Universal Crusher?

Sugar Universal Crusher can be used in the food industry to process sugars of varying hardness, type, and size. Applicable materials include granulated sugar, brown sugar, rock sugar, icing sugar, coconut sugar, glucose, sugar substitutes, and compound sugar powders. The fineness of the powder can be controlled according to the application scenario. For example, in the baking industry, it can be used to make cake sugar powder, icing sugar, and decorative sugar; in the beverage industry, it can be used to process instant beverage formula powders; in the seasoning industry, it can be used for pretreatment to achieve uniform mixing of sugar and spices; and in the pharmaceutical industry, it can be used to prepare excipient-grade sugar powder.

Common Sugar Powder Processing Solutions

The problems you encounter	Machrise Sugar Universal Crusher's solution
Sugar absorbs moisture and clumps and sticks to the walls inside the machine	A highly sealed crushing chamber combined with continuous airflow sweeps away moisture, and also supports an external dehumidifying air interface.
Frictional heat causes sugar powder to melt and discolor.	Continuous cooling with a cold water jacket and adjustable rotor-screen gap keeps peak temperature firmly locked within a safe range.
Uneven finished product fineness, containing coarse particles.	Quick-change screens (0.2-3mm) and adjustable speed achieve precise control from 20 mesh to 300 mesh.
Fine dust spillage contaminates the workshop.	Integrated pulse dust collector with high-efficiency filter bags captures ultrafine powder, maintaining a clean production environment.
The excessive cleaning time affects production scheduling.	All-stainless steel quick-opening design: The front cover opens with a hinge, allowing the rotor and screen to be removed as a whole without tools. Simply rinse and dry.

Sugar Universal Crusher Case

A Southeast Asian food company planned to expand its sugar powder production capacity, requiring the pulverization of granulated sugar to 80 mesh while maintaining continuous production. They selected the Machrise Sugar Universal Crusher 40B, equipped with an 80-mesh sieve, an automatic dust removal system, and a finished product collection device. After commissioning, output increased by approximately 35%, the sugar powder particle size became more uniform, manual intervention was reduced, and production stability was improved.

Sugar Universal Crusher FAQs

Q1: Can the Sugar Universal Crusher directly process granulated sugar into sugar powder?

Yes. Simply install a 0.3-0.5mm fine sieve and run at full speed; commercial-grade sugar powder can be obtained in a single pass. To maintain the powder's whiteness and dryness, a cold water jacket configuration is recommended.

Q2: Is it easy to clean the Sugar Universal Crusher between different batches of sugar?

Very easy. After the front cover is hinged open, the rotor, sieve, and collection hopper can all be removed without tools within 2-3 minutes. All surfaces are made of mirror-finish stainless steel, and can usually be rinsed and dried with water, completely eliminating odor transfer and contamination.

Q3: How to address the risk of dust explosion when crushing sugar?

We provide explosion-proof motors, conductive dust filter bags, and a fully closed-loop circulation system. The entire system can be configured to comply with the ATEX explosion-proof directive. Please specify your explosion-proof requirements during the inquiry stage so that we can provide the correct certified configuration.