Hose Grain Extractor

What is Hose Grain Extractor?

Hose Grain Extractor  are primarily used for conveying granular materials. The core component of this equipment is a flexible, wear-resistant hose housing a flexible spiral driven by an electric or hydraulic motor. Depending on the power source, they can be divided into electric and hydraulic types. Electric types are generally suitable for smaller workloads with a stable power supply. Their processing capacity typically ranges from 10 to 40 tons per hour, and their conveying distances range from 6 to 15 meters. Hydraulic types are often used with large agricultural machinery such as tractors. Their processing capacity can reach over 60 tons per hour, and their conveying distances can be extended to 20 meters, making them more suitable for large-scale field operations without a fixed power source.

What are the types of hose grain extractors?

Hose grain extractors are primarily divided into two types: electric and hydraulic. Each type has its own unique characteristics in terms of structure, power source, and applicable materials and operating conditions.

Electric Hose Grain Extractor

Power Source: Driven by an electric motor, typically a three-phase asynchronous motor.

Transmission Method: The motor drives the flexible spiral (or hose spiral) to rotate at high speed within the hose, thereby conveying the material. Body: The unit has a compact structure and consists of a motor, feed inlet, discharge port, hose, and base. The hose is typically made of wear-resistant polyurethane.

Mobility: Most models are designed with wheels for easy movement between different work locations.

Applicable Materials: Primarily used for conveying granular, fluid materials such as corn, wheat, soybeans, rice, fertilizer granules, and plastic pellets. It is not suitable for conveying powdery or highly viscous materials.

Applicable Conditions: Suitable for applications with low conveying speed requirements, moderate workloads, and a stable power supply. Examples include small farms, grain depots, feed mills, and material transfer within warehouses.

Hydraulic Hose Grain Extractor

Power Source: Driven by a hydraulic motor, the hydraulic pump converts the pressure energy of the hydraulic oil into mechanical energy.

Transmission: The hydraulic motor drives the flexible screw to rotate, conveying the material. This provides a stronger and more stable power output.

Body: The unit is constructed to be sturdy and durable, and is typically connected to a tractor or other equipment with a hydraulic output port. Flexibility: The conveyor arm of some large hydraulic models can be extended and rotated, allowing for more flexible adjustment of the working position.

Applicable Materials: Suitable for conveying all types of grain, especially where high flow rates and high lift are required. Its powerful torque allows efficient conveying of even grain with a slightly higher moisture content or a higher bulk density.

Applicable Operating Conditions: Widely used on large farms, grain purchasing stations, loading and unloading of bulk grain transport vehicles, and for heavy-duty operations requiring the rapid transfer of large quantities of grain. It is particularly well-suited for operation in the field or in environments without a stable power source, requiring only connection to a tractor.

What are the advantages of the Hose Grain Extractor?

Due to its unique structure and operating principle, the Hose Grain Extractor offers several significant advantages in grain handling and conveying. These include high flexibility, ease of movement, effective grain protection, simple operation, and adaptability to a variety of complex terrain and operating environments.

Flexibility and Adaptability: The Hose Grain Extractor is characterized by its flexible hose. This allows the device to easily navigate around obstacles, enter narrow spaces, and adapt to various terrains. It can extract grain from the bottom of grain piles, in the corners of silos, or from hard-to-reach areas inside trucks, enhancing operational flexibility.

Protecting Grain Integrity: Hose extractors use a flexible spiral to convey grain in a closed hose with low friction. This effectively reduces grain breakage during conveying, especially for fragile crops like corn and soybeans, better preserving their integrity and value.

Lightweight and Portable: Most hose grain extractors are compact, lightweight, and often equipped with wheels, making them easy to move between locations. This is particularly convenient for farms or warehouses that frequently relocate operations.

Simple Operation and Maintenance: Hose extractors are relatively simple to operate, requiring only a power or hydraulic connection. Their simple structure also makes daily cleaning and maintenance easy, allowing for quick removal of residue from the hose and preventing cross-contamination between different grains.

Enclosed Conveying Reduces Contamination: Grain is conveyed in a closed hose, effectively preventing the ingress of dust, impurities, and rainwater, ensuring clean and hygienic conditions. It also prevents wind damage during conveying.

Hose Grain Extractor Parameters

What are the applications of the Hose Grain Extractor?

The Hose Grain Extractor, due to its unique advantages, has a wide range of applications in various fields. Grain loading and unloading is a common application in agriculture and farming. Hose Grain Extractors can conveniently load grain from field storage vehicles, trucks, or tractor buckets into grain silos, warehouses, or railroad cars, improving loading and unloading efficiency. On farms, Hose Grain Extractors can quickly transfer grain from grain piles to other storage facilities, such as bunkhouses or temporary granaries, to meet varying storage needs. In the livestock industry, Hose Grain Extractors can be used to extract different types of grain and feed from different piles, then mix them into feed mixers or distribute them directly to livestock. The Hose Grain Extractor's flexibility allows it to reach deep into the corners of grain silos or warehouses, emptying out residual grain and reducing waste. In grain elevators or flour mills, Hose Grain Extractors can be used to unload grain from transport vehicles into silos or extract grain from silos for processing. Within processing plants, Hose Grain Extractors can also transport grain from one production process to the next, such as from a dryer to a mill. In addition to grain, hose extractors are also commonly used to handle and convey other granular materials, such as seeds, fertilizers, plastic pellets, and mineral pellets. In logistics and transportation operations, hose extractors are ideal for loading and unloading bulk grain transport vehicles (such as trucks and train cars). They enable rapid loading and unloading operations, reducing docking time. In ports without large, fixed conveying equipment, hose extractors can serve as auxiliary tools for loading and unloading grain from small vessels. Overall, the application of hose grain extractors focuses on improving efficiency, reducing labor intensity, and ensuring safe and continuous conveying of granular materials in complex or space-constrained environments.

Price of Hose Grain Extractor

The price of a hose grain extractor ranges widely, typically ranging from several thousand to several tens of thousands of RMB. The specific price is influenced by a variety of factors. Power source and horsepower are the primary determinants of price. Hydraulically driven extractors, due to their greater torque and conveying capacity, are generally more expensive than electric extractors of the same capacity. Furthermore, the more powerful the electric or hydraulic motor, the higher the price. The conveying capacity (tons of material conveyed per hour) directly reflects the equipment's efficiency. Higher conveying capacity is associated with a higher price tag, as it typically requires a more powerful motor and sturdy construction. Hose length is a key factor influencing price. The longer the hose, the wider the operating range it can cover, and the higher the price. Furthermore, the hose material (such as more abrasion-resistant polyurethane) can also increase the cost. Well-known brands typically command higher prices than lesser brands due to their technological expertise, quality assurance, and after-sales service. The sophistication of the manufacturing process, the quality of components (such as the propeller and motor), and the durability of the overall design all directly impact the final price. Some high-end equipment may include additional features such as remote control, adjustable conveyor height, automatic feeders, or a mobile base with wheels, which can significantly increase the cost. Overall, the price of a hose grain extractor isn't determined by a single factor, but rather by a combination of these factors. When purchasing, choose the appropriate model and configuration based on your specific needs (such as conveying capacity and operating environment).

The Hose Grain Extractor's flexible hose allows it to circumvent obstacles and extract grain from hard-to-reach corners or deep areas. This makes it particularly useful for bulk grain loading and unloading, warehouse clearance, and material transfer between storage facilities. Its enclosed conveying system helps maintain material cleanliness, reducing the ingress of dust and foreign matter. In practice, the device's straightforward operation and low maintenance requirements reduce the burden of manual handling. The Hose Grain Extractor is a viable material handling tool for both small farms and large grain warehouses.