Cyclone-separating Pulse Dust Collecting Crusher

Wednesday October-29 2025  17:11:39

The Cyclone-separating Pulse Dust Collecting Crusher is a crusher that combines material pulverization, cyclone separation of coarse and fine powders, and pulse dust collection. It simultaneously completes gas separation and dust collection during pulverization, preventing dust leakage and environmental contamination while ensuring material purity. It can be used for low- to medium-hardness materials with a particle size of 10-50mm, with an adjustable pulverization fineness of 80-325 mesh and an hourly crushing capacity of 50-5000kg/h.

Cyclone-separating Pulse Dust Collecting Crusher Video

What types of cyclone-separating pulse dust collecting crushers are there?

Different types of cyclone-separating pulse dust collecting crushers differ in their crushing principles, processing capacity, and application scenarios. They are mainly categorized as hammer, tooth roller, and impact. You can choose the appropriate type based on the properties of the material being crushed.

Hammer-type cyclone-separating pulse dust collecting crusher: This crushes the material by impacting it with high-speed rotating hammers, offering high crushing efficiency and a processing capacity of 1-20 tons/hour.

Tooth roller-type cyclone-separating pulse dust collecting crusher: This crushes the material by squeezing and shearing it with dual tooth rollers. It is suitable for crushing tough or fibrous materials such as plastics, rubber, and traditional Chinese medicine. It prevents material from sticking to the wall and generates less dust.

Impact type Cyclone-separating Pulse Dust Collecting Crusher: Utilizes the airflow generated by the high-speed rotation of the impeller to impact the material. It is suitable for the fine crushing needs of materials such as talcum powder, resin, and food additives. The finished product particle size can be as fine as 300-800 mesh.

What are the advantages of Cyclone-separating Pulse Dust Collecting Crusher?

The Cyclone-separating Pulse Dust Collecting Crusher utilizes cyclonic separation and pulse dust removal to quickly separate coarse and fine particles, drawing the fine powder into a dust collector for purification. The entire process, from feeding to finished product collection, is completely enclosed, completely eliminating dust emissions and minimizing material loss. The comminution chamber, separation, and dust removal systems work in tandem, increasing comminution efficiency by 90%. By replacing the comminution blades/hammers, adjusting the cyclonic separation speed, and pulse dust removal frequency, the machine can accommodate materials of varying hardness (Mohs hardness 1-6) and moisture content (≤15%).

How does the Cyclone-separating Pulse Dust Collecting Crusher work?

When the Cyclone-separating Pulse Dust Collecting Crusher is in operation, material enters the main unit through the feed inlet. The material is pulverized by the high-speed rotating hammers in the comminution chamber. The fan suctions the material, and the qualified fine powder is transported by the airflow into the cyclone separator for gas-solid separation and collection. The dust-laden exhaust gas is then filtered by the pulse dust collector for clean discharge.

Cyclone-separating Pulse Dust Collecting Crusher Specifications

What are the structural components of the Cyclone-separating Pulse Dust Collecting Crusher?

The Cyclone-separating Pulse Dust Collecting Crusher primarily consists of a crushing system (variable frequency motor, reduction gear, crushing chamber, crushing components (hammers/toothed rollers/impellers), and particle size adjustment device), a cyclone separation system (cyclone separation drum, conical discharge port, discharge valve (star discharger/pneumatic gate valve), a pulse dust collection system (dust collection box, filter bags, pulse valve, dust cleaning controller, and pressure sensor), a feeding system (hopper, conveyor, feed gate, and overload protection device), a discharge and collection system (coarse product bin, fine product bin, screw conveyor, discharge valve, and mixing device), and a control system (PLC control cabinet, touch screen or button operation, sensors, and alarms).

What are the applications of the Cyclone-separating Pulse Dust Collecting Crusher?

Cyclone-separating Pulse Dust Collecting Crusher Crusher is widely used in the pharmaceutical, food, chemical, and building materials industries. It can crush brittle materials with moderate hardness, plant fiber materials, and some heat-sensitive materials. For example: In the pharmaceutical field, it can crush Chinese medicinal herbs and excipients such as rhizomes like angelica sinensis and flowers and fruits like honeysuckle to ensure drug purity. In the food industry, it is used for fine processing of raw materials such as grains (rice, wheat), nuts (walnuts, almonds), and dried fruits and vegetables to prevent dust contamination. In the chemical industry, it is suitable for crushing materials such as resins, pigments, and additives to prevent chemical dust leakage. In the building materials industry, it can process gypsum, limestone, and slag.

Cyclone-separating Pulse Dust Collecting Crusher Manufacturer

MACHRISE Machinery manufactures Cyclone-separating Pulse Dust Collecting Crusher units in various series, including the WF, JB, CF, and SDL series. These units typically consist of a crushing unit, cyclone separator, pulse dust collector, and induced draft fan. With a comprehensive range of models and prices starting as low as $800, they meet the crushing and dust removal needs of various industries. Customized products and accessories are also available based on the properties of the crushed materials. For example, water-cooling jackets can be added to maintain a temperature of ≤40°C for heat-sensitive materials, 304 stainless steel contact materials can be used for the food and pharmaceutical industries, and a vibrating screening unit or explosion-proof motor can be added for demanding applications. System parameters such as negative pressure suction and pulse cleaning frequency can also be customized to meet different production capacity and fineness requirements.