High efficiency crusher

What is High efficiency crusher?

High efficiency crusher is a professional equipment that uses advanced crushing technology. It uses high-speed rotating blades or hammers to shear, impact, crush and other multiple functions on the material to achieve rapid crushing of the material. According to the physical properties of different materials (such as hardness, toughness, humidity, etc.), our High efficiency crusher adopts replaceable blade design and adjustable speed system to ensure the best crushing effect for various materials. The internal parts of the equipment that contact the material are made of stainless steel, which is acid-resistant and corrosion-resistant, and meets GMP hygiene standards. It is particularly suitable for high-demand industries such as pharmaceuticals and food.

Compared with traditional crushing equipment, High efficiency crusher has significant advantages such as large processing capacity, low energy consumption and uniform fineness. The maximum processing capacity can reach 2200kg/h, and the fineness range is 12-300 mesh (48-120μm), which can meet various needs from small laboratories to large production lines. The equipment runs smoothly and reliably, with noise less than 75 decibels, which greatly improves the working environment.

Why choose High efficiency crusher?

High crushing efficiency: The high-speed rotating blade design (up to 4400rpm) makes the crushing speed more than 50% faster than traditional equipment, and the processing volume per unit time is greatly increased.

Significant energy saving: The optimized power system and crushing chamber design reduce energy consumption by 30% compared with similar products, and long-term use can save a lot of electricity bills.

Precise and controllable fineness: By replacing screens with different apertures (12-300 mesh) or adjusting the speed, the finished product particle size can be accurately controlled to meet different process requirements.

Wide range of material adaptability: The specially designed blade system can handle materials with various characteristics including soft, hard, brittle, tough, etc., and one machine can be used for multiple purposes.

What types of high efficiency crusher are there?

Model	Working principle	Maximum processing capacity	Fineness range	Power	Features	Material
Mechanical high-efficiency crusher	Mechanical shearing	2200kg/h	12-120 mesh	3-18.5kW	Simple structure, easy maintenance, high cost performance	Ordinary dry materials, such as grains, medicinal materials, chemical raw materials, etc.
Ultrafine high-efficiency pulverizer	Multi-stage pulverization + airflow classification	Depending on the model	150-10000 mesh	Depending on the model	The fineness can reach 1-0.1μm, and the wall breaking rate is higher than 95%	Materials requiring ultrafine powder, such as Chinese medicine wall breaking, high value-added materials
Low-temperature high-efficiency pulverizer	Aseptic pulverization	Depends on the model	Adjustable	Depends on the model	Low crushing temperature to avoid oxidation and deterioration of materials, in compliance with GMP, aseptic operation	Heat-sensitive materials, such as some drugs and food additives

How does the High Efficiency Crusher work?

When the High Efficiency Crusher is working, the material enters the crushing chamber evenly through the feed port. Gravity feeding or spiral feeding is used to ensure stable feeding. The motor drives the main shaft to rotate at high speed (up to 4400rpm) through a belt or coupling. The blade fixed on the main shaft shears and hits the material to break it. The crushed material is filtered through the screen. The particles that meet the requirements are discharged through the screen. The oversized particles continue to remain in the chamber for crushing. The qualified powder is discharged through the discharge port. Gravity discharge, air flow conveying or spiral discharge can be used.

High Efficiency Crusher Parameters

GF series high efficiency pulverizer main parameters:

Model	Processing capacity (kg/h)	Fineness (mesh)	Power (kW)	Speed ​​(rpm)	Dimensions (mm)	Weight (kg)
GF-8	10-100	12-120	3	2350-4360	1050×600×1600	150
GF-16	50-800	12-120	7.5	1000-4400	1100×860×1520	250
GF-18	200-1500	12-120	11	1000-4400	1000×1300×1600	320
GF-32	200-2200	12-120	18.5	1000-4400	1280×950×1600	320

Main parameters of ultrafine grinder

Model	Fineness range (mesh)	Broken wall rate	Applicable materials	Features
SQW-80	150-10000	>95%	Chinese herbal medicine, spores	Low temperature crushing, ingredients remain intact

What are the applications of High efficiency crusher?

High efficiency crusher is widely used in many industries due to its excellent performance:

Pharmaceutical industry

Crush raw materials: crush raw materials to a specified fineness to improve solubility and bioavailability

Chinese medicine wall breaking: break plant cell walls to release active ingredients, with a wall breaking rate of up to 98%

Preparation excipient processing: crush various excipients to uniform fineness to ensure the quality of preparations

Food industry

Grain crushing: crush wheat, corn and other grains into flour or coarse powder

Seasoning processing: crush spices such as pepper and chili to retain flavor substances

Food additives: process various food additives to ensure uniform dispersion

Chemical industry

Pigment crushing: crush pigments to ultra-fine state to improve coloring power and dispersibility

Plastic recycling: crush waste plastics for easy recycling

Chemical raw materials: process various chemical raw materials to meet reaction requirements

Agricultural field

Feed processing: crush feed raw materials such as grains and soybean meal

Straw processing: crush agricultural waste for composting or energy utilization

Other fields

Mineral processing: crush ore samples for easy analysis

Laboratory research: Providing samples of various fineness for scientific research